KFU. Card publication. Assessment of the Adequacy of the Definition of Cutting Forces for the Purpose of Minimizing Energy Consumption in Machining Processes

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ASSESSMENT OF THE ADEQUACY OF THE DEFINITION OF CUTTING FORCES FOR THE PURPOSE OF MINIMIZING ENERGY CONSUMPTION IN MACHINING PROCESSES

Form of presentation

Articles in Russian journals and collections

Year of publication

2019

Authors, employees of KFU

Kondrashov Aleksey Gennadevich, author

Safarov Damir Tamasovich, author

Authors, postgraduates KFU

Kazargeldinov Ramil Railevich, postgraduate kfu

Bibliographic description in the original language

Modern requirements for engineering production include minimization of all types of resources. The main technology for shaping the working elements of machine parts has been and remains machining by cutting, so minimizing energy consumption is an urgent task. Minimization of energy consumption in machining processes is solved in various ways, using more efficient and energyefficient drive modules, selecting optimal processing methods, improving the properties of the cutting tool by improving wear-resistant coatings and other technical measures. Currently, an effective way of minimizing energy consumption without replacing the existing equipment is to optimize the cutting modes, and toolpaths to maximize the reduction of all components of the cutting force while providing quality processing.

Annotation

Minimizing energy consumption in the processing of parts on metal-cutting equipment is most effective at the stage of designing the content of operations. Important in this process is the precise determination of the initial parameters - cutting forces. This parameter allows you to plan both energy consumption and perform additional calculations for the deformation of the tooling and workpiece in order to predict the geometric accuracy of the machined part. The article presents the results of experiments on measuring the circumferential cutting force during milling operations of an aluminum alloy workpiece with an end mill. The measurements were carried out by an indirect method - by recording the electrical power on the spindle and then calculating the circumferential cutting force. Theoretical analysis of the methods of calculation of cutting forces showed significant differences between the results obtained by domestic methods and recommendations of world manufacturers of cutting to

Keywords

blade molding, milling, cutting force, shear layer, power consumption, loss

The name of the journal

Materials Science Forum

URL

https://www.scientific.net/MSF.945.556

Please use this ID to quote from or refer to the card

https://repository.kpfu.ru/eng/?p_id=203641&p_lang=2

Full metadata record

Field DC	Value	Language
dc.contributor.author	Kondrashov Aleksey Gennadevich	ru_RU
dc.contributor.author	Safarov Damir Tamasovich	ru_RU
dc.contributor.author	Kazargeldinov Ramil Railevich	ru_RU
dc.date.accessioned	2019-01-01T00:00:00Z	ru_RU
dc.date.available	2019-01-01T00:00:00Z	ru_RU
dc.date.issued	2019	ru_RU
dc.identifier.citation	Modern requirements for engineering production include minimization of all types of resources. The main technology for shaping the working elements of machine parts has been and remains machining by cutting, so minimizing energy consumption is an urgent task. Minimization of energy consumption in machining processes is solved in various ways, using more efficient and energyefficient drive modules, selecting optimal processing methods, improving the properties of the cutting tool by improving wear-resistant coatings and other technical measures. Currently, an effective way of minimizing energy consumption without replacing the existing equipment is to optimize the cutting modes, and toolpaths to maximize the reduction of all components of the cutting force while providing quality processing.	ru_RU
dc.identifier.uri	https://repository.kpfu.ru/eng/?p_id=203641&p_lang=2	ru_RU
dc.description.abstract	Materials Science Forum	ru_RU
dc.description.abstract	Minimizing energy consumption in the processing of parts on metal-cutting equipment is most effective at the stage of designing the content of operations. Important in this process is the precise determination of the initial parameters - cutting forces. This parameter allows you to plan both energy consumption and perform additional calculations for the deformation of the tooling and workpiece in order to predict the geometric accuracy of the machined part. The article presents the results of experiments on measuring the circumferential cutting force during milling operations of an aluminum alloy workpiece with an end mill. The measurements were carried out by an indirect method - by recording the electrical power on the spindle and then calculating the circumferential cutting force. Theoretical analysis of the methods of calculation of cutting forces showed significant differences between the results obtained by domestic methods and recommendations of world manufacturers of cutting to	ru_RU
dc.language.iso	ru	ru_RU
dc.subject	blade molding	ru_RU
dc.subject	milling	ru_RU
dc.subject	cutting force	ru_RU
dc.subject	shear layer	ru_RU
dc.subject	power consumption	ru_RU
dc.subject	loss	ru_RU
dc.title	Assessment of the Adequacy of the Definition of Cutting Forces for the Purpose of Minimizing Energy Consumption in Machining Processes	ru_RU
dc.type	Articles in Russian journals and collections	ru_RU